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This type of wire / cable twisting machine is perfect for the back-twist purpose since it won’t twist the cables during binding them up. This is because , as you can see , it always keep the cradles on the machine at horizontal position during operation. It is used, generally speaking , as a binding machine for cables which are either composed of bunches of small cables / wires or cables which are formed as sector type ( no matter it is pre-twist sector type or none pre-twist sector type). Therefore, it usually is regarded as the binding machine for last process. After that , the wire will go to extrusion line for shielding. Basically , there are two models, one is with 3 cradles on the machine , the other is with 6 cradles , just like the picture showing above. Whether you choose 3 cradles or 6 cradles depends on the purpose you would like the machine do for you. If you focus on the 3 or 4 core sector wire , then the 3 cradles one is what you should pick. If you are doing some communication cable ( hundreds of wires bound in one cable) , then 6 cradle type could be your choice. Except the difference of the cradles , Therefore are also two types of this machine , In the early ages , It is just only mechanical linking type. Which means , with one long shaft , every moving parts of this machine activated simultaneously with a big gear box to switch the speed you want. This is a reliable but bulky design. Besides the alignment to the machine is also a big problem since the shaft goes through the whole machine , therefore , it is hard for maintenance. Since the electronic devices develop so fast , Pan-Pioneer promote our CCCS system which can synchronize every parts of the machine with individual driving system , such as the motors, tension controls, and etc. With CCCS , operation and maintenance become much easier as we’ve described in the CCCS page. an-Pioneer promote our variety of stranding devices for different
applications. During this slight-profit years, We devote a lot of efforts
on design and manufacturering for cost-down without sacrificing anything.
For each stranding machine models we have different options for different
applications. We also offer custom-design service for special need from
Buyers. This is based on our knowledge to cable manufacturing and
well-experienced design team group who can satisfy customers with design
of creativity.
The pitch range of each machines are custom-designated available. These
pitches are set by changing the transmission gears which are easily
replaced by just a simple wrench. By selecting the different gear ratio ,
operators can setup the pitches of the products they need. The purpose of
the design this way instead of setting on the touch-screen-monitor with
two independent motors (this model is an option) is because :
First of all, most of time , customers need only some specific pitches and
mechanical linking (by gears), putting an “screen” sometimes will
attract operators curiosity to “try” the monitor and damages caused by
these ”innocent” movement. The lost of you is not replacing a new
monitor only but you loose the precious time for production. Secondarily
, The demand of “high accuracy” products is required nowadays, this is
more critical for making communication cable , such as pairing telephone
cable ,CAT5A, CAT6, CAT7 LAN cable ,or SATA cable. With the bandwidth
requirement is getting higher and higher. Under such circumstances ,
gear-linking bunching machine has much better performance than so called
“synchronization” multi-motor system. The weakness of multi-motor
system can be seen especially during the speed ramping up / down period of
time or emergency stop activated , the consistency of the products is
highly questioned . Finally
, for some developing countries , such as South-Eastern Asia , Middle Asia
, Africa, South America…etc , maintenances is more difficult , this
situation is more obviously since they are short of parts and technology,
Mechanical parts for them is much easier for them rather than electronic
devices because electronics devices are difficult to find
substitutes which delay production. Mechanical parts are much easier to
find replacements or made from local workshop This model is a substitute of traditional and low speed planetary laying up machine. This efficiency this machine performs can up to 10 times of planetary laying up machine in some cases with “BACK TWIST” merit.
Rigid stranding machine , to power cable makers, are a necessities since
this machine is for multi-layer wire stranding . This full line of this
machine can strand 1+6 , 1+6+12, 1+6+12+18, and 1+6+12+18+24
wires.stranded from 1 to 4 layers with alternative stranding directions,
except the applications showing above, this machine can achieve more layer
products by just going through this machine twice, such as 91 wires with
5-layers stranded wires.
Since this machine is a huge amount of investment to cable factory,
different applications should be performed on this machine as well , such
as Armoring , Sector cable with pre-twist pitch, and compact the core
wires before stranding. We have models with Side loading – unloading ,
manual / auto loading modes as an option for customer.
Under some special circumstances, such as armoring / screening
application which rigid stranding machine can not achieve, Screening
machine become one of the choices for customer.
Normally this machine is working with couple taping machine warping the
armored immediately after it being armored. This machine showing here with
our pride are the biggest screening machine we make in Asia and we are the
only one who are capable of making this machine in Asia cable machinery
manufacturing. This machine showing here is 96 bobbin in one stranding
cage , bobbin size can up to 450mm. This machine is also equipped with a
side-loading / unloading device for automation.
If special cable with “BACK TWIST” is necessary, Laying up
machine may be their best choices. This is especially can be seen on 1+3
,1+4, or even 1+1+3 Sector-type cables which is the stand specification in
some countries. When conductor being preformed by the rigid stranding
machine, after extrusion process, Planetary laying up machine is the one
and the best one for Laying-up these “sector” shape cable into a round
one. By making this cable , our laying-up machine are equipped with
position / angle sensor to detect the laying-up angle of each one of the
cables to make sure the perfect “round shape” cable being made. These
sensors can adjust the cable feeding angle automatically. This is a great
beneficiate for cable production and we are one of the few who know how to
make it perfectly with efficiency.
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